IGES Clean Room Injection Molding 2738 Steel PP PE Plastic Insert Molding

Medical Healthcare Consumable parts made by Plastic Injection Molds

Genki, can produce these kinds of parts entailing the precise mold and high-accuracy injection machine to produce the satisfactory parts in the vacuum clean room specified level of 100,000. It is commonly difficult that the readily find unfilled components in the same cycle, so the injection and cavity balance should be emphasized as an important point at the design stage. The mature experience gives us more successful cases and provides us the valuable guide idea for our future projects.

One of the most common ways to manufacture either whole medical devices or the components for those of a complex working nature is injection moulding.

The technique involves injecting a hot molten thermoplastic made of a chosen material into a mould and allowing it to set into that shape as it solidifies. The reason plastics are so vital in this process is the characteristics of plastic, like the density and temperature tolerance, can be purpose-designed and produced much quicker and cheaper than their metal counterparts. A good example to illustrate this point is artificial joints, which were once made from metal due to the material’s strength, but are now frequently made from certain polymers due to their superior biocompatibility, high impact strength, and non-toxicity.

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Frequently Asked Question:

Q1. What is required of RFQ?
1) 3D formats with .stp.(preferred) igs,.prt.
2) 2D drawing for tolerance/material/surface finish/test requirement/regulations
3) Quantity (by order, month and Year)
Q2. How do you ensure product quality?
Gennki applies assessment, planning, monitors every single process. Some bullet points:
1) Apply APQP Product development analysis
2) Lay emphasis on prevention and planning
3) Quality Criteria (ISO and TS 16949)
Q3. How do you ensure on-time delivery?
1) Detailed planning, details per hour/person/machine number/stakeholder…
2) Main material is managed efficiently
3) Daily progress meetings, a recovery plan will be reviewed by the management team once any key chain is a delay.
4) If a delay happens on delivery in the course, extras hours will help to turn it on schedule
Q4. How can you if we don’t have the CAD data?
Gennki is able to generate the CAD for your review and approval in terms of your 2D sketch, or certain samples.
Q5. Can we test the plastic injection mold?
You are always welcome to company with us to try the molds in place in person. The testing video can be supplied for your checking with your absence.
Q6. How long does an injection mold last?
Generally, a plastic injection mold could complete anywhere between 100,00 to 1 million (or sometimes somewhat more than a million) cycles in its lifetime, so it's subject to customer’s expectancy.
Q7. How about your guarantee or aftersales?
The worn-easily spare parts will be freely provided during the warranty period. Gennki’s strategic associated American mold shop will assist you to handle the modification change if needed after the delivery.
Q8. How Can I visit your company from abroad?
Easy to find, you may take an international flight either land at PVG Airport or Hongqiao Airport from your workplace. The nearby high-speed train station to Hongqiao Airport will facilitate your trip to elsewhere in China.